Recently, GN Separation successfully installed, commissioned, and officially launched a complete set of vibrating screens in a key gasification slag treatment project for an energy group in Inner Mongolia. This achievement underscores the recognition of GN Separation's technological prowess and high-end equipment in solid-liquid separation and fine classification by large-scale energy enterprises, providing vital technical support for their solid waste resource utilization and environmentally sustainable production practices.
Project Challenges and GN's Tailored Solutions
Gasification slag, a byproduct of the coal chemical process, requires a multi-step treatment approach involving slag separation, classification, and dewatering. These steps impose stringent demands on the reliability, efficiency, and dewatering performance of screening equipment. To meet the unique needs of this project, GN Separation's technical team devised a customized intelligent screening solution.
Core Slag Separation: Box-type Exciter Linear Screening
GN Separation's large linear vibrating screen utilizes a robust box-type exciter as its vibration source, ensuring powerful, stable operation and extended service life. Its superior linear motion trajectory enables it to efficiently handle large volumes of material with varying slag quality, achieving initial efficient separation and medium removal of gasification slag. This sets a solid foundation for subsequent processing stages.
Fine Classification: Synergistic Frequency Vibrating Screen
The synergistic frequency vibrating screen, a flagship product of GN Separation, is celebrated for its innovative synergistic frequency coordination technology. This technology allows precise control over the vibration frequency and amplitude of the screening surface, facilitating fine classification of materials with different particle sizes. With high separation accuracy and substantial processing capacity, it effectively meets the customer's requirements for classifying gasification slag into different particle size fractions, significantly enhancing the material's added value.
Efficient Dewatering: Small High-frequency Fine Screen
To address the high-frequency and low-moisture demands of the dewatering section, the small high-frequency fine screen plays a pivotal role. Equipped with a high-frequency vibration motor, it generates high vibration frequency and small amplitude, effectively breaking the surface tension of water and promoting rapid water separation. This significantly reduces the moisture content of the filter cake. Its compact design makes it ideal for spatial arrangements in process steps, demonstrating exceptional dewatering efficiency.
Project Outcomes and Future Prospects
All equipment has been successfully installed and commissioned, operating smoothly with all performance indicators meeting or surpassing design expectations. The successful implementation of this system has enabled the enterprise to achieve efficient and environmentally friendly treatment of gasification slag, promoting resource recovery and utilization while reducing operational costs. This demonstrates favorable economic and environmental benefits.
The success of this collaboration reaffirms the significant advantages of GN Separation's mining vibrating screen products in terms of technological sophistication, equipment reliability, and solution professionalism. GN Separation will continue to adhere to its philosophy of "technological innovation and quality first," consistently providing more efficient and intelligent screening solutions for industries such as coal, mining, chemicals, and environmental protection. It is committed to working hand in hand with customers to advance green and sustainable industrial production.
About GN Separation
GN Separation is a high-tech enterprise dedicated to the research and development of solid-liquid separation and material screening and conveying technologies, as well as equipment manufacturing. Its product range includes various equipment such as vibrating screens, dewatering screens, and classification screens, which are widely applied across multiple fields. GN Separation enjoys a high reputation in both domestic and international markets for its exceptional quality and attentive service.
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Published: 29 August 2025
GN Separation is pleased to announce the completion and delivery of our new Material Separation Testing Workshop, designed to support clients in evaluating equipment performance and selecting the most suitable solution for their applications. This dedicated facility integrates multiple testing modules, enabling both customer material testing at GN and on-site testing at customer facilities.
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Published: 27 August 2025
Recently, GN Separation proudly announced the official opening of its state-of-the-art Pilot Testing Workshop at its manufacturing headquarters. This newly constructed facility is strategically designed to act as a collaborative epicenter for clients, offering them the unique opportunity to test separation equipment under customized conditions. Such an approach ensures that clients can validate the optimal performance of the equipment and make well-informed selections tailored precisely to their specific operational requirements.
Diverse Testing Modules for Industry-Specific Challenges
The pilot testing workshop is a comprehensive setup, integrating five specialized testing modules. Each module is meticulously crafted to tackle distinct industrial challenges, spanning across sectors like mining, drilling, and environmental engineering. This reflects GN Separation's unwavering commitment to delivering end-to-end solutions that cater to the complex and varied demands of material separation.
1. Mining Vibrating Screen Module: Achieving Precision in Mineral Processing
This module is engineered to replicate full-scale production environments, providing a realistic setting for evaluating critical ore processing operations such as classification, dewatering, and desliming. Clients have the flexibility to experiment with different screen configurations and particle size distributions, enabling them to fine-tune their processes for maximum throughput and recovery rates.
2. Drilling Mud Shaker Module: Efficient Mud Management Across Sectors
Specifically designed to meet the needs of the oil, gas, trenchless, and geothermal industries, this module simulates drilling mud recycling systems under dynamic operating conditions. Engineers can rigorously assess screen durability, blinding resistance, and solids control efficiency across a wide range of mud formulations, including water-based, oil-based, and synthetic variants.
3. Decanter Centrifuge Testing Module: Versatile Solid-Liquid Separation Solutions
The Decanter Centrifuge Testing Module is a versatile platform that supports applications across multiple industries. It allows clients to evaluate the performance of centrifugal separation for various processes like sludge dewatering, biomass recovery, and wastewater treatment. With variable-speed drives and adjustable differential speeds, clients can exercise precise control over cake dryness and centrate clarity, ensuring optimal results.
4. Combined Vibrating Screen-Centrifuge Module: Tackling Complex Multi-Stage Processing
For materials that require sequential separation stages, such as drilling cuttings or industrial slurries, this combined module offers an integrated solution. It effectively addresses the challenges posed by wide particle size distributions and variable feed compositions, providing a comprehensive approach to complex material separation.
5. Solid Vacuum Pump Module: Validating Pneumatic Conveying Performance
The solid vacuum pump module is dedicated to evaluating material transfer systems for powders, granules, and slurries. Clients can conduct tests to determine vacuum pump capacities, pipeline diameters, and air-to-material ratios, enabling them to prevent blockages and maintain consistent flow rates for efficient material handling.
Client-Centric Approach and Global Influence
Each testing module is equipped with advanced monitoring capabilities, allowing clients to track key performance indicators such as separation efficiency, energy consumption, and wear rates. The dedicated team of GN engineers provides onsite support throughout the testing process, offering expert guidance and developing predictive maintenance protocols to ensure long-term equipment reliability.
With the launch of its Pilot Testing Workshop, GN Separation solidifies its position as a leading professional provider of industrial separation solutions. This innovative facility empowers clients to navigate technological transitions with confidence and agility, driving progress and efficiency in their respective industries.
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Published: 22 August 2025
GN Separation is set to take part in the highly anticipated Pollutec Lyon 2025, a globally renowned exhibition dedicated to environmental protection and energy transition. This significant event is scheduled to be held from October 7 - 10, 2025, at the Eurexpo Lyon exhibition center. GN Separation will collaborate with its French partners to exhibit its advanced sludge dewatering equipment, namely the Decanter Centrifuge and the Sludge Screw Press, at Hall 3, Booth E185.
Pollutec Lyon 2025: The Epicenter of Environmental Innovation
Since its launch in 1977, Pollutec Lyon has steadily grown to become a leading platform for industries aiming to tackle climate challenges through technological advancements. The 2025 edition will place a special emphasis on key themes including the circular economy, the integration of renewable energy, and intelligent water treatment systems. These themes reflect the evolving needs and priorities of the global environmental protection landscape, providing a fertile ground for innovation and collaboration.
GN Separation: A Trusted Expert in Sludge Dewatering Solutions
GN Separation boasts over ten years of invaluable experience in the design and production of separation equipment. The company caters to a diverse range of clients across various sectors, including oil and gas, municipal wastewater treatment, food and beverage, chemical processing, and mining. This extensive industry reach underscores GN Separation's versatility and ability to provide tailored solutions to meet the unique needs of different sectors.
At Pollutec Lyon 2025, GN Separation will shine a spotlight on two of its flagship products designed specifically for sludge dewatering applications: the Decanter Centrifuge and the Sludge Screw Press.
1. Decanter Centrifuge: Unrivaled Efficiency in Solids-Liquid Separation
GN Separation's Decanter Centrifuge is meticulously engineered to achieve the highest possible dewatering efficiency while keeping operational costs to a minimum.
- Adjustable Differential Speed: Operators have the flexibility to precisely adjust the speed of the scroll conveyor relative to the bowl. This allows for optimal control over cake dryness and throughput, ensuring that the centrifuge can adapt to different sludge characteristics and treatment requirements.
- Corrosion-Resistant Design: Constructed from duplex stainless steel (2205), the centrifuge is highly resistant to harsh chemicals and abrasive sludge. This robust design ensures long-term durability and reliability, minimizing the need for frequent maintenance and replacement.
- Compact Footprint: The centrifuge's compact size makes it an ideal choice for facilities with limited space. It can be seamlessly integrated into existing treatment lines without requiring extensive modifications, saving both time and resources.
2. Sludge Screw Press: A Cost-Effective Solution for Low-Concentration Sludge Dewatering
The Sludge Screw Press offers a simpler and more energy-efficient alternative for dewatering sludge with low solids content.
- Dual-Stage Compression: Featuring a pre-thickening zone and a pressing zone, the screw press ensures thorough dewatering without the risk of clogging. This two-stage process maximizes the efficiency of sludge dewatering, producing a drier cake with minimal energy consumption.
- Easy Maintenance: The screw shaft and filter plates are designed for quick and easy cleaning, reducing downtime and improving overall operational efficiency. This ease of maintenance translates to lower maintenance costs and increased productivity.
- Quiet Operation: With low noise levels, the Sludge Screw Press is well-suited for urban treatment plants where noise pollution is a concern. Its quiet operation ensures minimal disruption to the surrounding environment, making it a popular choice for urban applications.
Experience GN Separation's Innovations at Pollutec Lyon 2025
Visitors to Pollutec Lyon 2025 are warmly invited to visit GN Separation at Hall 3, Booth E185. Here, experts will be on hand to provide live demonstrations of the company's cutting-edge equipment and engage in in-depth discussions about customized solutions for specific dewatering challenges. Additionally, GN Separation's local partners will be present to offer valuable insights into regional compliance standards and after-sales support, ensuring that clients receive comprehensive assistance throughout their equipment lifecycle.
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Published: 17 August 2025
Date: September 17–19, 2025
Hall: 9
Booth No: 48/2
Venue: 42 Timiryazeva Street, Almaty, Kazakhstan, 050057
Official Website: www.mining-metals.kz/en
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Published: 08 August 2025
GN SeparationGN Separation, a leading provider of cutting-edge separation technology solutions, is set to participate in the highly anticipated MiningMetals Central Asia 2025 exhibition. This significant event is scheduled to run from September 17 to 19, 2025, and will be held at the Atakent Exhibition Center, situated at 42 Timiryazeva Street, Almaty, Kazakhstan.
A Gateway to Central Asia's Mining Prospects
MiningMetals Central Asia stands as one of the most influential platforms in the region for the mining and metallurgical industries. It draws in a wide array of stakeholders, including those from Kazakhstan, neighboring Central Asian countries, as well as participants from the global market. This convergence of industry players creates a fertile ground for networking, knowledge sharing, and business development.
Meet GN Separation at Booth 48/2, Hall 9
For GN Separation, the exhibition presents a crucial chance to interact with regional mining operators, contractors, and engineers. Attendees of MiningMetals Central Asia 2025 are cordially invited to visit GN Separation's booth. Here, they can gain in-depth insights into the company's decanter centrifuges and vibrating screens, which are designed to revolutionize mining operations.
GN Separation is renowned for its expertise in manufacturing high-performance separation equipment. These products are specifically engineered to boost productivity and cut down on operational costs in mining settings. Among its flagship offerings, two products stand out for their application in the mining industry: the Mining Tailing Decanter Centrifuge and the Mining Vibrating Screen.
1. Mining Tailing Decanter Centrifuge: Tackling Tailings Management Challenges
Tailings management has become a pressing issue for mining companies, driven by increasingly stringent environmental regulations and the soaring costs associated with water treatment. GN's Mining Tailing Decanter Centrifuge rises to these challenges by effectively separating fine-grained minerals from slurry and dewatering tailings. This innovative technology helps reduce the volume of waste material, lower water consumption, and minimize the environmental impact of mining activities, thereby promoting sustainable mining practices.
2. Mining Vibrating Screen: Versatile Screening for Optimal Productivity
GN's range of Mining Vibrating Screens offers a diverse selection of series and models, each tailored to meet the specific requirements of different mineral processing stages. Whether it's the primary screening of raw ore, fine classification, or dewatering, these screens ensure consistent particle size distribution and precise moisture control. These factors are crucial for the smooth functioning of downstream processes such as flotation and leaching, ultimately enhancing overall productivity.
As Central Asia's mining sector gears up for expansion, GN Separation's participation in the exhibition underscores its commitment to facilitating the region's shift towards smarter and greener mineral processing. For further information regarding GN Separation's products and services, please do not hesitate to get in touch.
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Published: 08 August 2025